Monday, 24 November 2025

Astonished Myself

It appears I may have fumbled and stumbled my way into repairing the damaged Kobo eBook Reader.

You may recall it stopped recharging.  With nothing to lose I decided to dismantle it.  I thought the tiny soldered connections between the micro usb port and circuit board might have cracked.  Using two magnifying glasses, a fine tipped soldering iron and a headlamp I attempted to repair the connections by running the soldering iron across the five tiny connections between the plug and the board.  It wasn’t easy as my eyesight struggled along with shaky hands.  

In the end I decided I’d done the best that I could and reassembled the eReader.  Fitting all the ribbon cables back into their holders proved to be yet another challenge.

ebook

After plugging the charging cable into the port I noticed a faint glow (right arrow above).

When I looked at the end of the reader I noticed the LED was illuminated.  It wasn’t working before I attempted the repair!

charge led

After flipping the reader over and looked at the icons in the top right of the screen the battery icon had a small lightning bolt indicating there was a charge going into the battery.

charge icon

It appears I may have repaired the charging fault.   But does the reader have a data connection allowing me to update my library?   That will be the final test. 

Meanwhile I’ve congratulated myself on saving $200 by not having to purchase a replacement eBook Reader.

Friday, 21 November 2025

It came back to bite me!

Sunday saw me heading south on a reconnaissance for the 2026 club fishing competition.  I took the camper trailer, intending to spend several days checking out the beaches and potential campsite. 

Jan packed some food for the trip, including one of her delicious homemade beef pies.  As it was a brief trip I didn’t bother running the trailer freezer.  All the perishable food went into the fridge. 

At the risk of repeating myself, the source of the trailer 12V electrics is a 120Ah lithium battery which can be charged from the 4WD when moving and by solar panels when static.  It can also be charged using a 240V lithium battery charger when mains power is available.  I have an App on my phone which can monitor the battery state of charge..  There is also a display panel on the back of the trailer.

Before leaving I checked there was power from the 4WD to the trailer.  Everything looked fine.

At 11AM I stopped in a roadside rest area and turned on the small 12V oven in the trailer setting the temperature to 180deg and the timer for an hour.  In went the homemade pie.   Another stop at noon for a delicious piping hot pie. 

Mid afternoon I reached the secluded and sheltered campsite I had booked in the National Park.  After erecting the trailer awning and rooftop tent I went for a local walk to check the long drop toilets.    Clean and with paper!

For some unexplained reason I decided to check the trailer battery state of charge around 4PM.   Horror…..!  The battery was displaying only 4% capacity and urgently needed recharging.  I quickly connected the solar panel to put some charge back into the battery but then found myself moving the panel every 10 minutes as I chased sunlight through the trees.  5 Amps from the panel wasn’t going to suffice.  I reconnected he 4WD and ran the engine for an hour to get the battery back to 18% charged.  A very inefficient use of the vehicle. 

Any thought of cooking with the 240V trailer inverter and induction hotplate disappeared.  I would be using the two ring gas camp hotplate.  Except it wouldn’t light.  Actually there was a minor explosion when I attempted to use a naked flame.  Now I had two problems and no means of cooking food.   Because it was a brief trip I hadn’t packed any tools.  However I did have my Leatherman multitool and was able to dismantle the gas cooker.   The subsequent investigation revealed what was wrong with the cooker.  When I first fitted it into the trailer kitchen it had been bolted in place.  Recently I removed the cooker to formica the kitchen and when I reassembled it I’d inadvertently failed to connect the gas jets correctly.   It was a simple fix and I was again able to cook.   Later I discovered there was a camp kitchen with free gas hotplates.

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I headed to bed that evening wondering if there would be any power left in the battery.  5AM had me up and checking the battery.  It was back to 12%.  Do I run the 4WD engine or keep moving the solar panel.  I opted for the latter.  Then logic set in.  The battery voltage reading was 13.3V  That seemed high for a battery nearly flat.  My thoughts were interrupted when Mr & Mrs Stumpy wandered through my campsite giving me a cursory glance.

Untitled-1Untitled-2 

I suspect this is who I will be on reincarnation.  Legs so short I’ll have to drag myself around on my belly.

Back to the battery.  The voltage suggested the battery was 80-90% charged but the display showed 12%.  I decided to believe the voltage reading and assumed the App percentage state of charge was corrupt.  This would mean I wasn’t short of battery capacity.

Having decided I knew what had happened it was time to check the fishing.  I had miles of beach to myself

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The aim wasn’t to catch any fish.  I wanted to do another trial with my diy drone fishing line dropper. 

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I flew the drone 300 metres off shore and then lost my nerve wondering if the trigger to drop the line would work.  It did!  I could have probably flown it another 200 metres and also use the drone camera to look for a good location.  However I’m taking small steps any building my confidence.

The following morning I packed up the campsite and connected the 4WD to the trailer.  That’s when I noticed the 12V connection between the vehicle and trailer seemed very soft.  Something to investigate at home.

Once back home I connected the 240V lithium battery charger to the trailer.  It wouldn’t charge!  Was the charger defective?  No!  The multimeter showed it was sending 14.2V.   Then I checked the input plug on the rear of the trailer.  It was full of “crud”.  The plug is supposedly water and dust proof.   However being on the rear of the trailer it is exposed to a large amount of fine dust.

After cleaning the positive and negative pin connectors I reassembled the plug filling the back with silicon sealer in an effort to prevent water and dust entering.  I also placed a piece of duct tape over the front of the connects and underneath the hinged cover plate.

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Next I turned my attention to the 12V socket on the rear of the 4WD.  This is when I realised I’d done several things that had come back to bite me.

I tend to overengineer things and the wiring I’d installed between the 4WD battery and the socket was well oversized.   I vividly remember wriggling around under the vehicle threading these thick cables through the chassis rails and fitting a 120A rated plug.  A year later I was replacing the 120A plug with a smaller 50A as the vehicle alternator wouldn’t supply anything greater than 35A.  The original cables wouldn’t easily fit into the 50A plug.  But I made them.   I was also too mean to fit the new plug into a dust and waterproof box.   As a result of my actions one of the pin connectors had slipped back inside the plug which had resulted in an intermittent connection between the 4WD and trailer.  Additionally the open plug had become congested with dirt and the terminals had corroded.

Yesterday I bought a mounting block for the 50A plug.  Cleaned the terminals.  Fitted the plug into the mounting block and added silicon sealer to make the block as water and dust proof as possible.  

plug1 

Hopefully this will resolve the three problems I created.

Thursday, 20 November 2025

Well that’s annoying!

There was surplus timber from my cutting board project and I decided to use it to make a second board.

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The surface is very uneven.  with the last board I levelled the surface by running it through the thicknesser.  Whilst it worked it’s not a good idea to plane end grain timber through a thicknesser as there is the potential for the thicknesser to rapidly ejected the piece or even break it up inside the machine.

 

This time I’ve decided to mill the surface using a router sled and frame.  The sled was delivered yesterday and the DeWalt router is a good fit.

router4  

The router manual has long gone so I searched on the internet using the router model number to find the diameter of the chuck.   The website stated it was 8mm and I ordered an 8mm milling bit which arrived today.  nice looking bit.

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Then the annoying part occurred.  The 8mm bit doesn’t fit in the router chuck.

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I’ve now discovered this DeWalt router came with either a 6.25 or 8mm chuck in Europe.   I bought the router in the UK but received the 6.25mm version.   I need an 8mm DeWalt chuck.  

Off to the local tool shops where I’m advised DeWalt only sold 6.25mm routers in Australia.  DeWalt Australia have the 8mm chuck on their website but there is no stock in the country.   I could purchase the chuck in the UK and have is shipped.  However the cost exceeds $100.  I can buy a new router for that price.

Searching on Aliexpress I think I’ve found a seller which can supply an 8mm chuck that fits the router for $8.  The one thing I can’t confirm is whether the thread on the new chuck will fit the thread on the router.  I guess I’ll find out in a couple of weeks.

Saturday, 15 November 2025

Head Unit, NAS, PiHole and other stuff

I suspect it wasn’t one of my finest moments.  Let me explain what happened during the project to replace the head unit in the Isuzu.  

There seemed to be a surplus of plugs and cables in the dash as I attempted to install the replacement head unit.  Then I realised I wouldn’t be using the original GPS Antenna which meant one surplus plug.  Moving on I identified further plugs which I wouldn’t be using.  Those of the HDMI socket, audio jack and usb port.  Next I needed to identify the ‘Trigger’ wire for the reversing camera.  Power to this wire occurs when the vehicle is placed into reverse gear.  This then displays the reversing camera image on the head unit.  Doing this was only required because I had decided to retain the original reversing camera.  It would be an involved and long task replacing the original camera which is why I wanted to connect the original camera to the new head unit.    Events proved this to be a poor decision as I had incorrectly selected the ‘'Trigger’ wire.

This was the result when I powered up the new head unit.

Screen Damage   

The screen had a ‘flash over’ burn in the top right corner.   After a few choice words I wrote to the Aliexpress seller describing the problem and asking if it was possible to just purchase the screen rather than the whole kit.   They agreed to sell me one for half price.  Meanwhile I disassembled the rear tailgate on the Isuzu to gain access to the reversing camera.  After some modifications I was able to replace the camera with the one supplied in the kit.  It was then a case of running cables to one of the reversing lights (power for the camera) and the video cable through the vehicle to the dash where it connects to the head unit.

Two weeks later and the replacement head unit has been fitted.

main screen

The Main Screen.  It’s two inches larger than the original and configurable.  I haven’t done that yet.  The unit will connect to the mobile phone network but I opted not to purchase that part of the system.  Instead I have it configured to connect to our home wifi.  

I couldn’t decide whether to use Waze or OSMAnd as my satnav program and installed both.  I experiment and make a final decision after several trip.   Currently I’m using OSMAnd

new screen

Whilst the dash was apart I reinstalled a blue LED onto the aircon control panel.  This is connect to the 4WD switch and illuminates when the vehicle is switched into 4WD mode.  I’ve been caught out twice with the vehicle in 4WD instead of 2WD.  Hopefully this LED will prevent that reoccurring.

blue light

Whilst working on the head unit project my Kobo eReader decided it would no longer recharge.  The Reader works but the battery was steadily going flat.  Trying a number of usb cables and chargers had no effect.  Obviously the problem was somewhere inside the device.   With nothing to lose I disassembled it.

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My poor eyesight was unable to identify any issues so I took a photo and then enlarged the image.

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The five socket connections are tiny.  I think they are cracked.  It’s going to be an interesting effort attempting to resolder the connections with my poor eyesight and shaky hands.

Meanwhile one of the two dual external USB caddies that hold the hard drives containing our video library has failed.  Probably unsurprising as both caddies run 24/7.  We made the decision to replace them with a proper Network Access Server (NAS).  After some research I opted for a Terramaster F4-424 which is capable of holding four hard drives.  Terramaster gives the user the option to configure it using their propriety TRAID system or conventional RAID.  Whilst there are advantages to using TRAID I decided on the more conventional RAID 5 configuration.

Using the Terramaster as our home NAS meant we now had a surplus Raspberry Pi.   I decided to configure the Raspberry Pi as a PiHole.  Whilst PiHole has been around for at least four years I’ve never attempted to use it.  This week I did the installation and configuration.  Using PiHole does a number of things.  The most important for us are the removal of the majority of website Ad’s and protection against potential Malware.

I’d only been running the PiHole for 15 minutes and you can see from the screen dump below it has already intercepted 192 queries.  blocked 81 of them (42.2%) and had a database containing 109,615 potential sites to block

pihole

Three days later the results are much greater

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44,208 queries intercepted.  7,528 queries blocked.  A total of 17% of all queries blocked.   Websites are loading faster and the number of displayed Ads has dropped significantly.